Turnbuckles, oh those darn turnbuckles

Wandering Sagebrush said:
The turnbuckles that ATC uses have a mark at one end that (if memory serves) always goes up.

Wow..new information for me also...'16 Hawk...never remember either FWC or dealer mentioning that the turnbuckles were directional.

Thanks...
 
Wandering Sagebrush said:
The turnbuckles that ATC uses have a mark at one end that (if memory serves) always goes up.
When Marty installed my ATC Bobcat he told me to install the turnbuckle with the mark down. Then it would be righty tighty lefty loosely.
 
What drumwood said sounds familiar. I marked them all when I removed the first time. All that was going on during our install, things to remember and trying not to freeze, god bless Marty it was very cold that day! I just chose to mark them the first time I removed them.
Look in the gallery "anything goes" last page.

Link

http://www.wanderthewest.com/forum/gallery/image/18973-turnbuckles/

Russ
 
High WS
I remember the right to tighten comment he made! Also I think someone picked up the wrong line I saw 100 bs in the first picture for 3/8 aluminum.

Escapepod I would speak with the manufacturer of your camper. I have fender washers on my truck mounts. I might think there is a need to spread the load out. That is just thinking aluminum is a softer than steel, and might tear easier. Ford did it for cost and weren't really concerned about mounting your camper only being able to support a given load. Do some research to come up with the best solution, you only want to do it once.
Russ
 
Back tonight from a great ski trip to Tahoe and saw the many responses to my original post. If anything, that is what my intent was, to get more word out about this issue, feedback, and potential solutions. Too often some confuse me for an attempt to be a "know it all" which is the exact opposite of my true humbleness. I JUST LOVE FOUR WHEEL CAMPERS. I also love the people I meet that have one, especially on the rally's like I just attended. It's that simple.

As for replies back to others regarding this....
Klahanie, yes I did think of somehow keeping the shackle clevis pins from backing out. But I noticed when I had them in my hand that they did not turn very easily once tightened like a normal threaded rod. I then thought I would try to have them angled downward (not always possible) and then check them shortly after I installed them to see if they had backed out. Not a single one had even moved less than a quarter turn. My assumption is that since there is a constant pull on them from an always tight turnbuckle, they have not moved. I will continue to monitor and if anything changes I will tie them. Irregardless, they certainly, like everything in that area, are hard to get at, but not impossible.

Backroad Joe, all my previouse failures were the J bolt side, not a single eye bolt had even began to open. I strongly believe (but do not have proof) that the J bolt is weaker under load. Like I said about chain links, they don't use J hooks to make chains. I think they would be much less strong if they did. My opinion only here, as all these have been. I am no engineer and did not get the "gene" from my father who was.

Vic Harder, as for the Torklifts, I did check into those and they were going to be my last idea if what I did failed. They are so much more $$, I held off pulling the trigger. I also would not know clearance upon trying them out. As I said, space is WAY tight in there and getting access to the spot where you need to install them is no piece of cake either.

pollux, as for truck bed and shoulder, I do have 3 separate rubber mats between camper and bed, I highly recommend them. I think they are what saved me from having my camper slide off when I found my broken J bolts and completely disconnected turnbuckles. I think having the friction from them, as long as you have tightened turnbuckles assists them from loosening. They certainly make for more surface area for the bottom of the camper than the original rails a truck bed has. As for the truck bed shoulder, I wish my camper did sit tight on that, but I cannot change that fact.

Adventurebound, I agree, bed flex is a problem. One guy at the rally found that out after he checked his previously installed camper to find out the screws into the bed had began pulling up from below, an aluminum bed. He went with outside installed turnbuckles bolted to brackets connected to his frame like a full size camper uses. But FWC installed my bracket directly to my frame, a Toyota Tacoma that just needs the original bolts removed and then their bracket installed. I have zero thought of that part of the equation being a problem. The turnbuckles are then installed to their bracket. But I agree that the flexing of the massive amount of weight a camper is, cause turnbuckles (that are not secured some way) to loosen over time. It is the ever increasing slack that causes the camper to rock back and forth more and more until the failure (my J bolts) would practically be guaranteed due to massive amounts of weight being put on the turnbuckle in a short burst of time. The weakest "link" (the J Bolt) I believe, fails first. But in contrast, if you keep your turnbuckles tight and without slack, you keep the camper from rocking and then stressing out the bolts, turnbuckles, (and like me, shackle clevis'). Probably why most do not notice a problem. It's not a "set it and forget it" part that is quite apparent.

CougarCouple, you get the most interesting addition to this post for me. As I was checking out turnbuckles, I quickly realized there is a right hand bolt and a left had bolt. Duh, I know, but like I said, I am a newb. I actually could not find the right length turnbuckle that had eye bolts on both ends that was what I considered, beefy or strong enough. So I bought eight and scavenged the left hand eye bolts off the other ones to give me what I needed. I am sure more due diligence, especially online, would have located the ones I needed. I did not have time for that. But what I did not know or have ever heard, is that installing them the correct direction. With the left/right hand threading it seems to make sense. But then I remembered, I had not paid any attention originally when I installed them, I am pretty sure I probably did not install all of them the same (wrong) way and they ALL had loosed, two completely were disconnected, that has got to be several rotations of thread.

MAC33, I often thought the turnbuckles I looked at did not seem to be strong enough, but I have never seen the chart you presented. But again, mine did not fail, they loosened and then the J hooks failed. I wonder if turnbuckles kept tight on all 4 corners, would keep the camper again from rocking, keeping the load on the turnbuckle much lower that when they are loose and a good jolt given to them by a much more slack one then caused the weakest link (the J again) to fail. I beg for more professional testing for sure.

I think some serious "engineering" testing should be conducted on this problem. I do not have a GoPro, but this seems like a great idea out there for someone who does. Mount one inside the bed, angled at the turnbuckle (hand tight only) and then take your rig off road on something nasty and report back please.

For newbs like me, and all you seriously Learn-ed ones too, we should all be informed, good or bad. I plan to contact Truck Camper Magazine for solutions to this problem. I welcome ANY other of you to help solve the "riddle". Funny how such a pretty cheap item can have such an expensive outcome. But it's not the only one in the RV industry.
 
​My forged turnbuckles and eyelets. I put backer plates on top and bottom of the bed and while I was at it, top and bottom of the plywood on the camper.
 

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Karlton said:
I'm using the FWC provided turnbuckles with a lock nut to prevent loosening and haven't had any issues. I don't recall a discussion regarding direction of the turnbuckle when I picked up the camper, and it got me thinking that I've installed them randomly. Is there a preferred direction?
I just checked my turnbuckles (2018 Grandby), and all four tighten in a COUNTER-clockwise direction. To be clear, as you are facing each turnbuckle, it is slanted downward, and away from you. Mine all began to loosen with a clockwise ("righty") turn. These were factory-installed, but I'm glad I tested each to answer the question.
 
Escapepod said:
Hmm...My F-350 is a 2018 aluminum body. Should I be concerned with strengthening the turnbuckle bed mounts, in addition to beefing up the turnbuckle components? Since my Grandby is going to stay on 24/7, maybe I should go for bolting the camper to the bed. If I do, any recommendations on the type/size of hardware for that?
Hi Escapepod,
I have my Grandby on my 93 F250 steel bed as was installed by FWC Jackson Hole. I sold that truck and bought a 2017 F250 aluminum bed. I called my FWC dealer in Jackson hole and he said to buy a raw aluminum plate and cut it into 6" x 6" sections to use as under bed washers or weight distributors. So I did.

It was a relatively easy job however one day I called the califonia location FWC and they told me they had not heard of the need to do that so....;
I personally would do it if I were you. It's a simple 1 hour job. I did howver have to buy eyebolts with longer studs to now go through the thicker aluminum plate.
Here is what I bought and cut to size;
https://www.amazon.com/gp/product/B00W5ZCK5Q/ref=oh_aui_detailpage_o09_s00?ie=UTF8&psc=1

All this talk is making me nervous as I still run the FWC provided turnbuckles and yes they seem cheap.
 
patrkbukly said:
Hi Escapepod,
I have my Grandby on my 93 F250 steel bed as was installed by FWC Jackson Hole. I sold that truck and bought a 2017 F250 aluminum bed. I called my FWC dealer in Jackson hole and he said to buy a raw aluminum plate and cut it into 6" x 6" sections to use as under bed washers or weight distributors. So I did.

It was a relatively easy job however one day I called the califonia location FWC and they told me they had not heard of the need to do that so....;
I personally would do it if I were you. It's a simple 1 hour job. I did howver have to buy eyebolts with longer studs to now go through the thicker aluminum plate.
Here is what I bought and cut to size;
https://www.amazon.com/gp/product/B00W5ZCK5Q/ref=oh_aui_detailpage_o09_s00?ie=UTF8&psc=1

All this talk is making me nervous as I still run the FWC provided turnbuckles and yes they seem cheap.
Thanks for sharing your experience. I'm strongly considering the options of reinforcing or bolting, but whichever I go with, I like your use of additional aluminum plate for beefing up the connection to the camper. I think FWC would be well-advised to evaluate possible engineering changes that aluminum truck beds may call for.
 
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