((Eagle/Fleet)) - Shell Amateur Build

Field Report

I "know" my readers have been wondering what I replaced the Samurai with.

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Made by "RAD Power Bikes" in Seattle Washington. More pictures in "my gallery" in the "Electric Bike Album".

For more details: go to the post in the Truck Accessory section or click on the link.
Electic Bike information
 
Field Report

Heat affects on camper AGM batteries.

Yesterday we returned from a 2 week - 5 state road trip to visit the western slope of Colorado (Montrose, Ridgeway, Ouray, Silverton, Durango, Mesa Verde). I will do a report for the travel section. Battery was running the Engel fridge - charging off the alternator and solar panel when stopped. Day temps every where we went were 95* - 111*. We averaged 250 miles per day.

On the return section we visited our daughter in Phoenix Friday to Sunday with a Monday departure. Weekend temp range 95*-108*. Driving 250 miles a day easily kept our battery charged between 81% - 91%. We camped in Ouray and Durango plugged into electricity which ran the fridge, fan, lights, while maintaining the battery at 100%.

Phoenix was another experience.
Our Eagle air conditioning is a "Best Western" or "Comfort Inn" when the temps are over 90*. We camped at "Comfort Inn" and truck sat outside in the sun all weekend, charging on the solar panel only running the fridge, as we visited with her riding around in daughters vehicle.

Monitoring (Trimetric model TM-2030-RV) the battery condition Saturday morning low percentage of full 71%. late morning fridge was drawing 2.5 amps leaving 2.5 amps to charge . Checking it again in early evening battery had dropped to 61% full. Panicked we shut off the Engel and transferred the food to the electric fridge in the room. Monday morning battery was back up to 85% so I did no apparent damage to it. Turned on fridge to get it cold. 30 minutes later replaced the food. We departed for drive home. Arriving after 6.5 hours running fridge and charging battery. Percentage of full was 90%.

I asked her significant other if heat affects batteries and he said yes. They experienced their car battery dying in a shorter time since moving there. I've included a link for you to research "high heat affecting battery performance" click on the blue link.

This report is duplicated in the Truck camper folder. Lastly I'm NOT a battery expert. I just report what I experience.
 
August 11th update on July 31st Field Report

Update

We have a friend that works for San Diego Gas and Electric. She said, " As the temp increases over 100 degrees the panel(s) has difficulty dumping the heat which can cause up to a 30% drop in efficiency". "Further wire gauge (size) also affects performance. The larger the gauge the more efficient the system works". 10-8 gauge would be more efficient.

I'm assuming the factory uses 12 gauge because the top moves up and down. Over time the wire would break at the fold points much easier with the thicker wire. Hard side campers don't have that issue.

We've been home 10 days now. Daily temperature still very Palm Springs like 95* - 103* plus every day and we are less than 8 miles from the ocean with mid-west humidity.


Camper/truck back in the carport. Battery came back up to 90% July 30th after 6.5 hours on the alternator. As of this writing its no load condition is 100% with NO powder residue on neg terminal.
 
Jim, I am looking at getting the Engel MR-040 cooler and according to the dimensions it is about 1 inch to wide for my Eagle w/ rollover bed. Could I ask a huge favor? How wide is the cooler between 14 and 15 inches from the bottom? I only have 24 inches to work with in that spot as opposed to 26 the rest of the way. This would be without the handles.




RC Pilot Jim said:
We are now completing year Six (May 2018). We have camped 190 nights in the desert, mountains and beach. Boon docking and basic hookups (elec. and water).


Look for updates as this Post will be an ongoing record of improvements as I test new products and inexpensive upgrades. I'm assuming the reader knows one can apply these "improvements" to any of the shell models.

Each single post is limited to a certain number of pictures. Since I have been adding/editing this post the last 6 years, I started doing "Field Reports" on the various parts of the camper (Start on page 3 of the replies).

So when your finished viewing this main one - scroll through the rest of them. Many have photos as "we all love to see pictures" of our improvements.

Font size
As I age (now 74 plus) its getting harder to read 14 pt type so I'm slowly increasing the size to 18 point

With the discontinuance of the Eagle (March 2016) I am updating the post with more Fleet info.

Fleet
Note: 4/2016

Fleet dimensions are the same as the Eagle between the wheel wells. INSIDE Fleet is 72 inches wide above the bed sides. while the Eagle is 65 inches. Length is the same - 78 inches.

Feb 2016:
Replaced Flexible 100 watt panel with a RIGID 150 watt Renogy panel. producing 5.5 amps-December 22nd (sun low angle in the sky) and 9.1 amps-June 22nd ( sun angle directly overhead).

Update August 2017:
Replaced the Engel MT-35 (34 quarts) portable compressor with the Engel MR-040 (40 quarts) side opening compressor fridge. Scroll down for photo under Refrigerator and on page 17 of the replies



Update March 2017:
Roof solar panels cannot be aimed at the sun. The 150 watt Renogy produces 5.5 amps December 22nd if the battery is discharged to about 70%. On June 22nd (sun high in the sky) it produces 9.1 amps. Under normal conditions with the battery over 80% full input around 4.1 amps per hour.


Flex solar panel Report
Our panel failed September 2015. Symptoms 19.5 volts NO amps. Renogy did not prorate - returned entire purchase price, plus tax, plus sent a shipping carton and a return address label to pay for shipping. Am impressed enough to replace it with their 150 watt rigid.

Renogy is not the only manufacture of flexible solar panels. Search on Amazon for other makes.


.As you read through this post I have scattered Field reports on the various subjects - battery, solar, battery monitoring, electrical, fuses, How to's with links to the appropriate posts by others and myself.

Eagle vs Fleet

We are happy with the Eagle shell. Smaller than the Fleet, however at 69" wide = easier to park at shopping centers. No problems driving in cross winds. Doesn't even feel any different than our old 450 pound "Flip-Pac" as we drive it around town running errands. Truck mileage range 15.5 city - 18 mpg hiway (driving under 70 mph). and 14.5 towing the Samurai. (see page 10 of this post # 91)

REASONS: to purchase a shell instead of full camper
Initially We decided on the shell because we weren’t going to purchase the refrigerator or the on board water tank system. We didn’t plan to cook in it (too small), so didn’t need a kitchen. We needed a sink to wash up, place to sit out of the weather to read, (outside is our living room and Kitchen), comfortable, dry place to sleep, porta-potty, and a hard cover to transport the model airplanes and material for wood projects. We wanted it to be as light as possible because we wanted to permanently mount it (saving on storage costs). We also saved about $6,500 over the full model.

Shell Factory options
Original Eagle shell purchase price $10,069 included base price ($6,995) plus options: a rear cabinet and the small cabinet (comes with std dinette table) on Drivers side. screen door, aux battery system (installed in bottom of the large cabinet), two 12 volt outlets, two solar plugs, Fantastic Fan, Inside-Front roof lifters, Fiamma awning, European curtains (roll up over side window), two couch cushions, Front opening window, and 4 mechanical Ricoh Jacks.


Current "creature comforts" include: Queen bed, couch, stove, sink, 12 volt portable compressor refrigerator, auxiliary battery, 110 volt, 1.25 amp charger/maintainer, 150 watt Renology Rigid solar panel, Fiamma awning, Thermal pack, porta-potty.

The following is a "Basic" buildout that can be done by the average person with limited wood building skills, tools and money using some factory supplied cabinets and some custom made parts.



The Build

We liked the original layout of the full camper, just didn't want the small storage compartments that come with the cabinets. Didn't need the water system (which can freeze in the winter time) or the roll-over couch (intrudes to far into the walking area) or the front opening fridge, or the furnace, or the large propane tank. We modeled our shell like the regular model though.

Update April 2016

At the Four Wheel owners rally I was advised the factory no longer can accommodate - installed - "custom" additions to the Shell Model other than the one or two standard configurations. The reason - units are built on an assembly line. Custom additions slow down the speed. They are producing about 60 units a month with a 4 month delivery time.

New owners can purchase separate pieces (like counters) though and install them themselves.



June 3rd, 2012
First removed the top of the small cabinet then bridged the space with furniture grade Melomine - 3/4" x 15 3/4" deep - $14.98 at Home Depot. Aluminum angle iron on rear drivers side cabinet and screwed to top of the small cabinet drivers side front. We will use a propane stove mostly outside as our weather in San Diego is very mild most of the year.
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Note: You might also consider purchasing the counter from Four Wheel as it already has the finished top installed. Then it can be cut down to accommodate whatever depth you need.
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Counter Not very deep, however it gives us more room in the "cabin" to move around (Inside width of Eagle is 65 inches)
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Fleet
Note: 4/2016
​The shelf under the counter is 18" deep - Eagle is 15 inches. Buy the standard galley counter from FWC (21 inches deep) and cut it down to 18 inches.
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Sink
Update Sept 2012
Added the FWC sink (an easy install as FWC supplies all the parts: brackets to hold sink into counter, and drain hose and connector to outside wall) and a template for about $ 88 delivered). Note: standard bar sinks don't come with the pieces between the sink drain and the outside fitting or the clamps to hold sink into counter.




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Note: More pictures in My Gallery. Album titled "How to install a sink" .
Procedure Click link: Sink


Reinforced counter and sink....Desert Washboard required reinforcing counter with
angle aluminum on back wall and a 1x1 across the front. We store our camp kit and other items under the counter.


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Kitchen/Galley
Compressor Refrigerator


2. (August 2017) REPLACED the Engel MT35 (Feb 2013) with the Engle Front opening top loading compressor fridge -

Engel MR-040 top loading portable compressor refrigerator-OR-freezer. And (Feb 2013) added a dedicated 12 volt outlet and 10 gauge wire (with 10 amp fuse)to run the "Fridge" full time with master switch off.
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Engel recently lowered the price from $849 to $629. opens from the side not the end. 2 inches higher and 40 quarts capacity (MT35 - 34 quarts).

NOTE: The old MT-35 still appears in many of the pictures. As of our next camping trip the MT-35 will be gone.


A top loader it easily fits cross-wise under the front window. Stores enough food for two people for a week.

Note: Place ice cubes in 1Qt Tupperware container. Fridge temp 39* only 7 degrees warmer then freezing. Cubes will last 4-6 days. Minimal melt water (cold) can be added to the whisky in your highball glass - "Cheers" !!





Water and Stove

The Water container holds 3 gallons, has a "sliding petcock" (not showing in this picture) and empty's by gravity. Available at any "water store" where containers are refilled. A 2 gallon model can be bought at Wall-mart in the kitchen dept.

We bring a combination of 1 gallon and 2-1/2 gallon containers when camping in the desert for a week or more as they are easier to store. All developed campsites have water available so we only carry 3 ea - 1 gallon bottles for these trips.

Water weighs 8 pounds per gallon. 3 gallon re-fillable containers are available online from "Reliance" . Retail sporting goods stores only stock 5 gallon containers (weigh 40 pounds when full !!).

Feb 2016
We replaced the spring loaded spigot with a sliding "petcock" (pictures page 11 of this post # 107)



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One burner Coleman propane stove

Update August 2016

We find that when Jim is camping alone he uses it more and more because its just easier than carrying two stoves. He just takes it outside and sets it up to cook dishes containing onions and garlic.For coffee and soupds he uses it inside.

Purchase the stove at Camping World, Sport Chalet, Big 5, REI.

The aluminum windscreen came from "Coghlan's" http://www.coghlans.com/products/windscreen-8566 .
Use it to keep heat off the panel behind the stove.


Remember DON'T run your stove in an enclosed space without ventilation.
Turn everything off when you go to bed !!!






"90 degree hose adaptor" from sink drain to container about $ 5.00 from Camping World . This link shows a product a little different than the one pictured. You might have to adapt it to the drain connection.
Ace Hardware also carries this item by Camco part #22505 "90 degree elbow" Length of garden hose and a collapsible water container serves as a "gray water" tank. Available at Walmart also.
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Or purchase the "Famous Covered Bucket" from FWC" It is located in their "Ready to go Anywhere " package. Includes a flexible hose takes up less room.


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Couch-
The standard roll over couch intrudes too far into the floor area. A 'gaucho' couch was created by extending the box (holds the wheel well storage) 7 inches. We purchased the standard roll-over couch cushions as they match the camper fabric. The couch cushion measurements are 36" wide x 20" deep. We cut one of them down to 24" x 20" deep and made a small triangle "bolster" to fit against the window to lean against.Two of the 4 small bed cushions are the back rest.
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The 7" hinged wood plate extends the boxed section to 22". The "stand-off" is made with 2" x 2" bolted to the wood framing the wheel well, piano hinge, 1" x 6" board attached to one side of piano hinge. You will note the 2x2 fits about 1/2" under the opening to the wheel well storage. I used a piece of 3/4" x 3/4" bolted to the top of the 2 x 2. Half inch sprinkler pipe screws into shallow plumbing pipe fittings to secure the legs. When folded down my camping gear easily fits in the space under the counter and in the middle - Cost about $20.00

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Fleet
Note: 4/2016
The shelf under the gaucho couch cushion is 18" deep - Eagle is 15 inches. The standard couch cushion dimension is: 36" wide x 20 " deep. We used a small 2" deep x 24 inches wide scrap piece of foam between the back of the cushion and the window to protect fabric from abrasion from the window components.


Fleet


The hinged plate extension would need to be cut down to 4 inches or you could make the board the same depth and add a 3" - 5 " deep storage bags for loose gear. behind the back rest.


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Field Report Sept 2014
We removed the smaller cushion at the front. Because the "Refer" sits under the front window - no one can sit opposite it. We extend the bed 15" placing two of the small cushions in that space. In the space below we place small duffel bags for clothes storage. The other two cushions we place on the bed during the day - just using the backrest. We also cut 2" out of the sitting board in front of the "Refer" to grant easier access to the refer hatch locking mechanism.
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Sleeping Area and Mattress

July-2012: tired of sleeping on "carpeted concrete", replaced the foam in the bed mattress with high density "Nymbus model Q41" foam -contours to the sleeper, has high bounce back and had the mattress cut down so queen size fitted sheets would fit ( now 60" x 78").

Placed some small (3"x 12") plastic tubs in the open 3" spaces (either side of bed) to hold eyeglasses and books.

Camco good resource for hard-to-find RV products.
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Fleet
Note: 4/2016
Stan at Four Wheel reports the bed is only 72" wide so many tall Fleet owners sleep "front-to-back" like one does in the Eagle..

If the bed was cut down to 60" x 78" (standard queen size) a 48"L x 12" wide x 3-4" high storage cabinet lying flat for clothes storage could be added to the Drivers side. The top could be made to lift straight off like a stove pan lid. Go to your local Lance camper dealer and check out the storage "tubs" next to their mattress.



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Note: In 2013
FWC replaced the old hard foam with Medium hard and changed depth to 3 inches to allow for bedding to be left on the mattress. Our "old" 'Flip-Pac' had a 3" mattress (Nymbus Q41) and was just as comfortable as the 4".
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Cabinet Drawers

These went into the large storage area above the battery, solar controller, Sure-Power, Trimetric Shunt. The door originally was one piece opening right to left with no access to the contents from outside the camper.

2013 Removed the door and cut it horizontally. Bottom panel is mounted with "real earth magnets" and stock catches covering the battery, charger, solar controller. Top panel is hinged on top giving good access to drawer storage whether outside or in. Installed Open "under kitchen cabinet" basket drawers. Still leaving a couple of inches on either side for misc Large items (collapsible containers, etc).


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View shows access to stored cabinet items from outside or inside.


New Drawers and Reworked "Hatch"

The fold up panel over the baskets was not properly supported. plus there was a lot of wasted space, so I finally with the help of my cabinet maker friend removed the baskets and replaced them with "Two Drawers" and a easily opened 'Hatch" over the battery - solar compartment.



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The rest of the pictures are in my Gallery under "Eagle Shell Build # 2) as we are limited to 20 pictures per Post. Or page 12 this post... Build pictures and text (page 11 - #104 and # 106)

April 2016
As You read through the info remember a cabinet maker can build anything you can't do yourself




Methods to raise the top

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The "Speaker lift" .....

BobM has a good video on its operation. Click on "speaker lift" to access the video. Bob demonstrated it at last months owners rally.

12/2014 "Santa" brought me one... and I have tried it a couple of times and it is easier than my "T" mop. I continue to Love it. Saved extra dollars on adding outside strut lifters



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Electrical

NOTE
When you take delivery of your new shell or as you are ordering if you purchase the auxiliary battery system request that the circuits(fan, lights, 12 volt ports) be fused either with a fuse block or in-line fuse attachments.

My Shell did NOT come with fuses and it did not dawn on me to add them until August of 2014. See thread - NOT fused...


Batteries

Field Report Sept 2015
Replaced our camper battery - warranty 36 months. Died at 40 months. Our battery was a 79 amp hour
AGM model Inimidator by East Penn Mfg.

Performed a 10 hour LOAD TEST to make sure battery and solar panel were working smoothly together.

Field Report August 2015
Camper batteries have a useful life just like regular car batteries.
Exide AGM deep cycle batteries (supplied with all new Four Wheel Campers) are guaranteed for 2 years from Four Wheel plus a year (from Exide).

Batteries are fresh less than a week old when installed in your new camper.

Click on link to the Post "Battery age affects charging (trickle or solar)"

Field Report Sept 2015
Bought a 79 amp hour - HD Deep Cycle AGM from East Penn Manufacturing. Group 24M Model 8A24M."Intimidator" Click on the link to see the specs.

Charging and Usage

NOTE:
Re-reading this section I finally realized "so what". Why is charging an issue?

Well it is primarily important if you have a "Compressor-refrigerator". The Absorption "3-ways" don't have a problem because they run on either 110 volt on shore power or propane off the grid. The only time they are on battery is running down the road as it is a "fire hazard" to leave propane on when vehicle is moving.

Compressors are 2-ways : 12 volt and 110 volt. They work on shore power or battery off the grid.

We have a compressor refrigerator and a 12 volt system so aux battery condition is very important to us and all shell owners that have similar systems.

You will need to purchase a small trickle charger and a solar panel mounted on the roof.


Auxiliary Battery Charger -
If you don't plan to install an "IOTA power converter" or Equivalent like the regular campers have, you will need to purchase a small 1.25 amp charger maintainer to "top" off the battery before going on a trip off the grid. "Battery Tender or "Battery Doc Sport" (Camping World).

Update December 2014:
Since adding the solar panel on the roof we only use the charger the night before we leave on a trip, because we store the rig under a carport. Good backup for camping at RV sites with hookups on cloudy or rainy days.

Details click link
Reason to order your shell or camper with roof mount solar panel

Reason to order a 1.25 amp charger/maintainer for your shell

Field report (2014)
Most of our camping is off-the-grid at state parks or the desert. About 25% is exploring the country, on asphalt. We stay in KOA's when available, because they take last minute credit-card reservations (like a Motel 6) and are easy to get into on weekends when the western state parks are full (6 month reservation system). They have Wi-Fi, washer-dryers, small convenient store and water-electric sites. We plug in our 15 amp x-tension cord (shell "shore-power") which through our "Battery Doctor" charger/maintainer, tops off our battery while powering the Engle refer.

30 amp utility boxes at public campsites.
On our trip to Oregon we noticed all the RV campground electrical ports took 30 amp plugs, You will need a small adapter(15 amp to 30 amp) so your straight blade "shore power" cable can plug into a 30 amp receptacle. This little adapter from Camping World doesn't take up any room and only costs $3.97 -

The "Engle" refer has110 volt mode, however you have to unplug the 12 volt cable and plug in the 110 volt cable to switch modes. It is easier to stay in one mode...12 volt, and the little 1.25 amp charger maintainer is below the maximum 2 amps "Engle" recommends for charger voltage when "fridge" is running..

Field Report - July 2014
We camped 5 nights running the Engle refer, fan, lights and changing the IPAD on the single battery - engine off. The 1.25 amp " Battery Doc" (shell-shore power) easily kept the battery between 12.4 volts and full..

Solar Panels
January 2016
Replaced Flexible 100 watt panel with a RIGID 150 watt Renogy panel. Producing 5.5 amps December 22nd if the battery is discharged to about 70%. On June 22nd (sun high in the sky) it produces 9.1 amps.

Pictures and test results page 12. # 111,115,119.

Purpose to run compressor fridge when parked engine off sightseeing. "Sure Power" regulates alternator charging so not to overcharge the battery.

Morningstar SunSaver 10L runs two panels at the same time because panels can't be tilted into the sun and generate less than 10 amps together.

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Solar Panel History

Update January 2016
Renogy Flex panel dead. It died in September 2015. Symptoms it produced rated voltage - NO current (amps). Switched to a 150 watt Renogy rigid,

Update: April 2013 -
For my March trip to Saline we added a portable 100 watt 12 volt solar panel and Morningstar sunsaver -10L charge controller from www.solarblvd.com in Norco, Ca. ($201 online). Unit outputs 5.7 amps per day more than enough to replace the current the Engle draws (2.5 amps start up, .7 amps running).

Although the 100 watt panel was satisfactory it also is large (24"x42") and Heavy (25 pounds) and takes up a lot of storage area when used as a portable unit. Reviewing the specs for the Engle I decided to try a smaller - lighter panel so purchased a 60 watt. One third smaller (24"x29") and 15 pounds weight. Easier to store in camper. We used it at Sugarloaf state park while attending the FWC Owners rally. Even though it's output in only 3.8 amps a day it easily kept the battery at 12.8 volts overnight the 3 days we were there in 80* weather.

To get the voltage from the panel to the camper I made up 50 feet of 12 diameter wire (one black - one red) with a connector at each end. Coiled wire onto a "extension cord" reel to keep it organized - Home Depot. The "raw voltage" before the controller is 20.5 volts (direct from solar panel) and 20.5 from the camper end of the spool. Controller steps the voltage down to 14.0. to the battery.
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Note: In addition to the 'Engle', we run two pairs of 12 volt lights (stock incandescent fixtures converted to LED bulb) , Fantastic fan, charge the airplane and radio batteries, IPAD, and digital camera.
60 watt panel handles it all. Battery voltage is 12.9 after sunset.
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Note : For 2014 FWC standard lights are LED fixtures and bulbs.
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Note : If you are going to build your shell with the driver-side counter, have the factory add a third ceiling fixture positioned the over the counter.

Field experience: One battery will run the lights and a fan for 5-6 days with engine off. The "Engle" needs the solar panel as it will only run 15-20 hours engine off in 80* temperature. Adding a furnace blower, water pump, lights, charge tablets, smart phones, TV's you will need at least two 100 watt panels and two batteries.

Battery Monitor

Update Sept 2014

We have had a good discussion on devices to monitor amp draw, charging amps and battery percentage of full.

DrJ Post - "Measured FWC Power Use" - should be reviewed. And "How to install the Trimetric" TM2030-RV and Monitor Results.

Picture shows "Refer" amp draw displays as a minus. Charging amps from Alternator, solar, charger-maintainer NO minus sign plus value for battery full. Our "Engle" fridge cycles on and off. Average amp draw 1.5 amps per hour in 80* temps
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More pictures in my album titled "MISC".



The conclusion was recommendation owner purchase A Trimetric TM-2030-RV monitor or equivalent


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For 2014 FWC now offers outside mounted gas lifting struts for about $325.00. We discussed retrofitting and decided to stick with the inside ones.
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Miscellaneous



October 3rd 2013 - Removing inside gas struts -


EAGLE & Fleet ONLY (Front-to-Back) sleeping Orientation

Reason to temporarily "remove" the passenger side strut is to ease getting in and out of bed ( sleeping orientation front to back). The easiest (cheapest) solution would be to just remove one or both struts (AFTER the top is lifted).

I called FWC and asked Terry for the procedure.....The trick is to use a small "THIN" blade screw driver (about 1/4" wide) insert under spring clip.....gently turn blade under clip.one quarter of a turn while pulling the strut towards you ...and it pops right off !! I did both ends in less than 15 seconds...AND they just push back on the balls when your ready to lower the top.

If you try this on your lifters, pick up a worn out strut from the auto parts store or local camper shell installer and practice until you feel confident to try it on your camper strut.
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Note: "strut semi-blocking bed access" is an issue sleeping front-rear in narrow camper. Not clear if this is an issue sleeping cross ways (Hawk, Grandby). The Advantage sleeping Front-to-Back is inside person doesn't have to crawl over the outside person to get out of bed....FWC as an option will change your sleeping orientation(Hawk, Grandby) when camper is ordered.

Volt Meter
Replaced the portable plug-in voltmeter with a "Glowshift" Digital voltmeter installed to the right of the 12 volt plugs wired into one of the the "on-off" switchs. Red numerals make it easy to see day or night. Very easy to install with a reasonable price. See link: Glowshift

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Heater:
Mr Heater "Buddy" Tent safe propane catalytic about $80 Amazon)


"Thermal Blanket"
November 2013
Spent a week at Saline Hot Springs. Night temps dipped into the high 30's. Thermal blanket kept the heat from the "Mr Buddy" tent-safe propane heater much longer than without it. I was very "cozy" all week as we had night time winds and rain one night. Definitely a great addition to the Eagle.

FWC model is expensive $475 because they are hand-made. Delivery time about 30 days.

"Ski3pin" has an excellent post on making your own Arctic Blanket for less than $150..


Coat Hooks
March 2014
Went to Home Depot and bought Two "over the cabinet Double-Hook hook" by Liberty $8.97. Glued on velcro (male) on outside. (female-fuzzy on inside. Pulled thermal wrap away from the end and threaded the hook into place. It holds a jacket and sweat suit . Modified the second one to be fitted "pinched" between the rear boards. (more pictures "my Profile" /Gallery in "Storage Ideas" Album).
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February 20th 2014
Just returned from a week at the hot springs. Clothes hook worked really well and held up to constant changing of the items hung on it.

March 31st: Swapped out single hook for a double and added a modified Double-Hook on the back wall for a towel holder.


Back Up Camera
Removed back-up camera from tailgate and re-installed with a custom mount below camper:
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"Receiver bar step". Second receiver in back for your bike rack, boat or "Samurai".
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Quiet Hitch:
The top step slides into the 2 inch receiver. It has always rattled due to the "slop" between the draw bar and receiver. The movement is less than an inch - still the step was "wobbly" when stepping on it. Our fabricator can't add a bolt to take up the slack because there is no room in the Tacoma factory tow bar receiver to add it.

We purchased the "Quiet Hitch" by Roadmaster through Amazon for about $25.00. Very heavy duty takes all the "wobble" out of the step. . Night and day difference. Now step feels secure. It also acts as a Anti-sway ring taking the sway out of the Samurai tow hitch.



TRUCK
UPDATE: (Jan 2013)
1. Replaced the '99 Tacoma with a 2013 Tacoma V6, 4WD. A local spring shop replaced the stock 3 rear springs with a custom 4 leaf set rated at 1800 pounds. Cost $625.00. Air bags cost around $500. New springs are a better choice if you leave camper on truck full time. I replaced the stock tires ( "P" 265/70R16) with LT265/75R16 - half inch higher Load range E - rated to 6,000 pounds. "P" stands for passenger Load range C. "P" tires are found on SUV's . "People are lighter than campers".

Camper Weight - 1000 pounds
- with options: two cabinets, aux battery, 8 foot awning, Fantastic fan, Engle "Fridge", single burner propane stove, storage cabinet, wood mods.

Total weight camper and Tacoma truck, half tank gas, no driver or passengers - 5200 pounds - Add driver 220 pounds - weight 5420. GVWR (2005-2013) 5500 pounds with "P" 265x70/R16 tires).

2013 Tacoma Axles are rated at 5800 pounds + "E" rated tires (LT265x75/R16) = 6,000 pounds. I estimate the current weight with camping gear, food, water for 7 days at 5800-6,000 pounds. The brakes have no problem stopping it when driven conservatively.

Feb 2014 Update: When in Big Pine for our latest trip to Saline hot springs we weighed the truck with a full tank of fuel and food and water for a full week off the grid = 5,960 pounds plus one human = 6,200 pounds !!!

Opinion:
Overloading your Tacoma by 700 pounds shouldn't shorten (by much) the life of your truck, however if it does your probably looking at 200,000 miles before you need expensive parts replaced as most of us camp less than 30 days per year.



Cost Summary as of December 2014

Since purchase I added a sink - $85.00, Engle MR040 refrig/freezer - $629, 150 watt Renogy Rigid solar panel - $200, 60 watt solar panel (NOW our winter backup) and controller- $145 (www.solarblvd.com), Replaced bed mattress foam - $210. Cut down mattress to 60"x 78" - $200. Move electrical from old Tacoma to new and add a dedicated 12 volt outlet (with 10 amp fuse)to run the "Fridge" - $175. Fabricate a receiver bar step $87.00.. Thermal pack - $475. Misc hardware - $150. Custom drawers and battery Hatch (2015) - $280. Plus factory upgrades.
Current investment - $12,700.



Fabricate four mounts to bolt camper to frame $400 (NOT NEEDED if you don't plan to bolt camper down full time).

By comparison the regular model (with same options) would cost (2012 dollars) - $19,550 plus tax (Dometic/Waeco compressor refrigerator, standard sink and cook top and 100 watt solar panel). And add about 350 pounds to the dry weight.

We encourage those of you who haven't yet purchased and are on the fence as to whether to purchase a shell model or the full camper to attend a local owners rally in your area, speak to the owners, and check out the "personal" improvements to an already fantastic camper.

Currently there are two rallies in California - Annual factory rally in April near Napa-Sonoma north of San Francisco and a Regional rally in Southern Calif (San Diego) in late -October. For more information, contact Stan at Four Wheel Campers - stan@fourwh.com , Click on the link to view the video.

Recent SoCal Owners Rally shot and edited by Bill Harr. Thanks Bill



See you out there...... :love:
 
24.5 inches bottom (left to right )width. Top left to right width 25 inches. Both top and bottom measurements with-OUT the handles.

When we used the MT 35 I notched the front of the fold up sitting board to allow access the the door latch.

Maybe you could modify the front of the fold-over couch board to pick up that half inch.

Also Remember Engel wants you to leave a one inch gap on the left end and front left side to allow for cooling. We placed a 1x4 on the carpet between the fridge and wall below the window. Left handle is the locater for gap on the end.
 
Speaking of the Engel. If you buy it also buy the "Wireless Fridge Thermometer and clock". We used to use a $3 grocery store fridge temp gauge. The reading stayed 39*-40* and I was always bragging that it would keep ice in a 1 quart canister for up to a week. Well the bottom half was much colder than the top. We just put meat and cheese and wine in the bottom and lettuce and fruit in the top.

After setting up the remote gauge and adjusting the fridge to the setting that we used with the groc store temp gauge we thought the new one was defective because the fridge read 32-35*.

More testing with groc store temp gauge in our house refrigerator showed the bottom reading was off by 5* . Now we set the temp at the # 1 (Refrigerator) setting and the whole compartment is the same temperature. Unfortunately ice now melts. Hmm...so to maintain ice I need to set the Engel temp setting at 1.5 then monitor the low temp.

Lastly it has a second remote that displays outside temperature and fridge temp. We keep this remote in the truck while traveling then move it to the camper when parked.
 
Field Report - Engel


In November we camped at the hot Springs for a week. I set the fridge temp at 1.5. Cold enough on the bottom to keep the ice cubes solid for 4 days. Lettuce and other type items did not freeze in the upper half.

Fortunately my buddy Terry brought his normal 2 separate ice chests plus his Engel (food) to keep his beer cold. Second one is designated just for ice cubes !!! ...While "camping" in a Honda Pilot . Yes he's nuts though its nice to "rough" it for a week and still have ice to keep the scotch cold on Day 7.

Cheers,
 
Field Report

This past week the 2013 Tacoma had its 60,000 major service which it passed with 'flying colors' including the brakes...7 mil front and 12 rear (drums) except I needed the rotors turned the result of a panic stop towing the Samurai a few years ago that did not have towing brakes. 8,000 pounds and the brakes did great...more than up to the task.

I also had the camper battery checked. After 4 years (2 year warranty) battery (79 amp hour
AGM model Inimidator by East Penn Mfg.) is still at 105% of new. Attributed to keeping the battery at 99-100% all the time. I'm only driving the truck 2 days per week. It sits in a covered carport on the north side of the property. The solar panel is receiving enough light bounce from my neighbors white roof to maintain it.

In early June we attended the 4 Wheel Rally in Beckwourth, CA about an two hours north of Lake Tahoe/Truckee, CA. A 1,400 mile round trip for us, Truck,fridge and battery performed flawlessly. 4 liter V6 running on premium performs like a V8 hauling the 5500 pound plus rig around.

Happy summer traveling you all. Fall is coming.
 
Field Report

A reprint from 2016 (Updated 6/2019)

Subject Tacomas - Tires, air bags, and rear springs, Weight issues

Tires:
Whichever manufacture you choose make sure there is letters " LT' before the number. LT (light truck) is a 10 ply rated tire that will support the camper weight. Most Fleet/Eagles regular campers weigh around 1,350 pounds EMPTY... withOUT food, water, clothes and camping gear. These items add another 350 - 500 pounds or more. When we bought the truck it came with "P"265/70R16.(Load range C) Now it has "LT"265/75R16. Load range E and half inch higher.

\We use our rig mixture of offroad (fire road type to semi-washed out trails) and asphalt. If you mount it full time (bolt it down) you will need to weld plates (Go to my Gallery and review the pictures) on the frame to bolt the camper to because the bed floor is plastic composition. Four wheel sells elevator bolts (flat on top) the correct length which is longer than what is commercially available. Because the frame is not boxed we drilled the composite bed 2 sizes larger diameter to allow for frame flex, After over 60,000 (6/2019) miles we have NO squeaks and the locking nuts are still tight.(checked once per month).

Springs or air bags
If you take it on and off buy air bags. We leave ours mounted full time so we have a custom spring set. I went to my local spring shop that services commercial trucks and Motor homes and had a custom 4 leaf set configured to support 1500 pounds(recently we learned springs are rated to support more weight (1800 pounds) than I asked for cost $625.00 in 2013. Rig rides about 6 inches above horizontal empty of camping gear and a little higher than level with 500 pounds of camping gear. (6/2019)

Camping weight - Gross 5,500 pounds
Our 4WD Taco without the tailgate weighs 4200 pounds with half tank of fuel - no driver. Our "improved" shell weighs 1,100 empty. Add water, food, clothes and camping gear for a week in the desert (520 pounds) = 5,820 pounds, Add a full tank of gas (130 pounds.- 6.183 x 21) and we are up to a total 5,950 pounds without passengers.

Overloading
The door sticker shows the GVWR as 5500 pounds. Front is rated at 2755 pounds. Rear 3110 with P265/70R16 (Total 5865 pounds) .

The LT265/75R16 are rated at 3415 pounds per tire at 80 PSI. We run ours at 40 psi on the highway so guess they support 1,700 pounds per tire or 6,830 pounds for four. My total weight (6200 pounds - one person. Wife doesn't go to the desert) is well within the tire max.

That is the reason you need 10 ply tires and air bags or custom spring set.

Driving impression
The 4.0 V-6 and trailer towing package - 3.73 gear gives you plenty of power and torque despite the weight. Before towing the Suzuki Samurai and being restricted to 60 mph towing we could easily pass semi's on 2 lane roads without worry. Fuel milege highway: 15.5-18.5 mpg on premium fuel. 14.5 towing the Samurai on flat ground.

The primary issue is brake Fade
Driving conservatively (we putt along at 65-70) and downshifting the auto transmission on down grades, we have not experienced dangerous brake fade and have yet to replace the front brakes. (7 mm 60k miles)

The 2013 is rated to tow 6500 pounds with the tow package. Our tow vehicle (2100 pounds) is not setup with "working tow brakes". I have considered it though the cost (around $ 800) is too much at this time...,And I don't really need too... Driven conservatively, Downshifting the auto transmission on down grades = no problem . In 5,000 towing miles we have only had to make one panic stop and the brakes easily were up to the task. We did have to re-true (resurface) the rotors when we did the 60k service recently. Probably caused when we had to emergency brake towing the Samurai.

Transmission
We have always changed all the fluids every 30,000 miles. (both axles, both transmissions).
As an extra measure we change the transmission fluid every 15,000 miles (weight is at gross full time)
 
Field Report

Morningstar SunSaver 10L and Trimetric 2030-RV battey monitor.

Our system is not complicated. . Engle compressor fridge. 4 LED bulbs. One Fantastic Fan. Solar on the roof. One house battery. one small 1.25 amp charger/maintainer to "top" off the battery before going on a trip off the grid and camping with hookups in the rain. We don't have or need the IOTA power converter.

We have both since 2014. SunSaver is plug and play controller . The Trimetric measures the amp input from all 3 sources (alternator, solar, 110v - which as I understand the Zamp does not) as well as showing me the amp draw by device. We use our camper mostly in the fall, winter, and spring when the sun is low in the sky.

Our Renogy 150 watt easily keeps up with battery drain and recharge.

All items are working as designed. Our battery is a 79 amp hour AGM model Inimidator by East Penn Mfg. Purchased September 2015. 2 year guarantee. Still 100% after 4 years. Very impressed with this model.
 
Field Report

Allan B has an interesting Post on lubricating a 2020 Tacoma 4x4

That prompted me to phone my mechanic (Toyota/Lexus factory trained mechanic) and ask him if I can drive in 4WD on pavement to lubricate the transfer case.

We have a 2013 Tacoma 4WD


His reply:


My mechanic says to stop on pavement, Put it in 4 wheel High then drive 3 or 4 blocks below 55 mph in your neighborhood or industrial park which is enough time to lubricate the transfer case. I can make sweeping right or left turns and it won't hurt the case.

Come to a full stop again...The put it back into 2 wheel High. do it once per month

The front axle lubricates all the time because its turning all the time.

I'm glad you asked this question because I haven't had the truck off road since February.

Lastly because the camper is mounted full time we change the transmission fluid every 15,000 miles. Engine oil about 3500 miles and all the rest of the Fluids every 30K. Fluids are cheaper than replacing parts. like transmissions.
 
Field Report - Propane bottles and stove regulators

The below credits to Beach a contributor to a recent Post by " Camper Sam"

If you decide to carry one pound bottles get some of the brass caps(amazon) to seal them as they are prone to leaking. I've had them leak enough to trip the propane alarm in the camper and had one just last weekend that leaked severely when i remove the stove hose assembly.

I responded with:
Here is the link for many choices Brass Cap

I have never experienced a leaking bottle in the 55 years I have been using one, still I will buy 2 of them for when I use part of a bottle in my stove or barbecue.

Speaking of propane stove regulators. We have Coleman. Quality is still good...well the stove works great. The new ones (we bought ours in 2012) use a regulator where the end that screws into the bottle is made of aluminum. Over time the threads wear down. In my last trip to the hot springs in February the connection failed and the bottle would not screw in. Luckily I had my one burner stove that I use when its too windy or rainy to cook outside and the regulator fit my 2 burner stove . I replaced the bad one and put a spare in the stove bag.
 
Field Report

Happy Thanksgiving Everyone. Even with Covid , hope you all have been able to camp this year. For me I inflamed my sciatic nerve in June so haven't camped since February. I was one of the lucky ones who soaked in the Saline Valley Hot Springs before they drained the tubs and locked the valves so there is no soaking until the concerts and churches get to do their thing indoors.

We live in a 55+ community. Pool is open for exercise. Jacuzzi spa is not. Bummer Dude!!. My guess is it won't open up till November 2021.

I suppose you want to know what this has to do with 4 Wheel Campers?? Well nothing ...except I use it in the desert in the winter time. and at almost age 77 (February) my body needs to soak in hot springs...Which are all closed so I thought I would complain and see if the views increase to 81,000 plus. My goal is to get this post to 100,000 views then we will all celebrate...( I will provide the beer). We can meet in the desert somewhere...Maybe Nippon off the I-15 close to the Nevada line and celebrate!!

Lastly my sciatica quick bothering me the end of October...Time to go explore the desert the next several months...How about if we go to Arizona and check out the ghost towns (I have the book). anyone interested?
 
Jim I will do my part on your path to 100,000. Yes old age is not for sissies. I hit 70 this year and our camping has been more campgrounds and less backcountry the last couple of years. Going to go to to a Class B van and sell the FWC. We want some more comforts and we have a daughter in Texas so making that trip a few times a year. Would like to find a used one with 4X4 van but the prices have gone nuts. I will continue to WTW and keep up with your long running thread.


Bill
 
Thanks Bill. Say Hi to Veronica for me. Will PM you more information

And Thanks for helping me get to 100,000 Views. I think I need to start another post encouraging people to log in so I still will be young enough to drive when I reach the number...And capping the number of people for the free beer at 50. don't think I can afford beer for 19,900 people!!! Not sure how many pony kegs and ice I can tow on a trailer for 50 people into the back country.

We too are just about ready to sell our Eagle and buy either a class B or make my own. I still need something to haul the airplanes around. So need a van. The Tacoma has only 65,000 miles on it. And the Eagle is in great shape too. So I should be able to get a good price for both.

I plan to check out the Ford Transit Van 150. and get a price from a local shop to build out the interior pretty much like the Eagle -simple and functional, Maximum of $10 K for the interior plus the van.

Take Care. Have a Merry Christmas.
 
Happy holidays to everyone.
First I want to thank all of you who got me over 81,000 views. “Most viewed”folder reports I’m up to 81,236 as of today.

100,000 Views Beer Party Weekend
Google reports a pony keg.holds 83 - 12 0z cups . My contribution will be 2 pony kegs on ice. And cups. First one Modelo blonde. We could vote on what the second one holds. I live in San Diego so prefer the Mojave Desert or Anza Borrego desert. Or Arizona maybe just over the border from Blyth. Maybe Quartzsite after the gem and RV show. Some places not developed because of the pandemic everything is shut down. I have heard a rumor that the Covid can be killed by drinking beer. Not sure if that rumor is true. But we can find out when we go to the party .

Ground rules:
Have to have a 4 Wheel Camper
Must drink responsibly and social distance.
looking for masks with a straw hole.

Next is getting to 100,000 views.
Happy New Year Everyone stay safe. Only 18,764 views to go. !!!
 
Jim,
I'm in.

I was amazed at the number of coincidences.
1- I started with a flip-pac many years ago, got tired of all the dust entering thru the tail gate, sold it

2- bought a used FWC eagle shell and thru bolted it into my 2009 ford ranger 4x4. Finished the build out just before the first Gunnison rally in 2019. Both truck and FWC were totaled on I-25 heading to rally, when my buddy flipped it after we switched drivers. I was in the passenger seat. After insurance paid, I bought a 2016 Ford F150 FW4 supercab and thru bolted a 2019 FWC hawk shell with some factory options and then added some DIY build outs.

3- Hawk has 2 x 100 watt renogy solar panels with 2 6 volt renogy AGM batteries and love their customer service
I finished the build this summer, well except as you have said tweaks, both the build out and accident report on somewhere on this site.

4- There were some other minors coincidences which I can't remember. I'm turning 66 in less than a week, might have something to do with the memory . Ha!

5- The biggest coincidence was the beer opener, Holy sh..t. Mine has been mounted on all three campers. I salvaged it from the wrecked Eagle.


IMG_4499.jpg


Anyway, hoping you get to 100 K, it will be a good excuse for a road trip and meet other FWC owners
 
Larry there are no coincidences. You probably just read my mind.

Sorry about the accident. Though the F150/Hawk combination made a much better Rig for 2 people. Did you have a V6 in the Ranger?

I'm really happy that I bought the Flip Pac in 2004 because as I found out when I replaced it with the Eagle shell in 2012 our 4 cylinder Tacoma had NO power over 60 mph. In fact on the freeway I was in the slow lane in third gear climbing hills at 50-55mph with my hazard flashers "blinking away". No fun to drive...

What a difference the 4 liter V6 made on the new 2013 Tacoma that I replaced the 1999 Tacoma with. The Eagle still meets my needs as my mate doesn't camp in the winter (the time of year I mostly camp) and only a little in the spring and early fall. Summer camping is at the Best Western or Staybridge Suites. More comfortable. Bigger bathroom. Air conditioning, free breakfast and a pool. We still take road trips though not as often in the camper.

Being an engineer type and a bean counter naturally I would track how many times per year I use it to:
1. Transport my airplanes = 36
2. Transport my eBike = 48
3. Camp = Less than 10 times the last 2 years (upper arm injury 2019 - 7 months PT. Sciatica 5 months this year plus Covid)
Glad I got the shell. Fits my lifestyle better.

You take care. See you out there.
 

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