Hey Rusty.....do you think laying a small bead of sealant along the top of the seal before attaching it to the top would be OK? Right near the outer edge where any moisture running down the side would not be able to get between the Pirelli seal and the aluminum siding? What kind sealant will not attack the prielli over time?
Jo....while you can do this with the AK still mounted, it would be a good time to put a "spacer" between the bottom edge of the AK and the front wall of the truck bed to keep the drip edge just back slightly from the paint on the cab....rubber bumpers or maybe just a 2" x 4" the width of the lower (48") would do the trick.
So, how much clearance do I need when the top is in the down position ~ enough that the camper doesn't rub the back of the cab (obviously) like 1/2" clearance or maybe a little more? Is the upper part of the camper going to move back and forth a bit in transit, or it is pretty solid when in the down position? Unfortunately, the paint job on the truck is beyond being protected and I am in the desert, so rain is a rare occurrence, but I want to do it right obviously. I'm hoping for enough clearance to line the tail gate with lightweight slats to make a nice little porch on the back when camping.
Do you have a bed liner or is the AK sitting on the steel of the truck bed? No bed liner
Maybe getting that 2" x 6" perimeter with some cross supports installed would be good way to isolate moisture from the AK flooring. I'd suggest it be painted to stop moisture from wicking up to the plywood floor. Yes, planning on doing this. Will make sure to use a good enamel paint. Is foam insulation under the floor of the camper a bad idea? I wondered about fatigue mats cut to fit the openings in the frame you describe, just to cut the chill of the floor on a cold morning. Bad idea? Maybe air space is better?
Also sorting out where/how the propane tank will feed the stove now would be a good idea as well. If you have the skinny tank it might fit between the truck bed wall and the lower AK side and you can attach the propane flexi to it that way. I think that will work ~ I've got the flexihose setup and and I'm pretty sure the skinny tank will fit along side there
You want to avoid having to lift up the AK as much as possible so doing some of this at one time will help. Yes, this is what I'm thinking, too ~ want to do whatever goes under the camper and move it forward a hair at the same time.
Thanks guys ~ still under the weather but better enough that I can sit up and think about things!